Foodec Oil Plus
Alfa Laval Foodec Oil Plus decanters are ideal for extracting oil in processes such as fish rendering, meat, and poultry processes. With its innovative design, Oil Plus decanters efficiently achieves maximum extraction of valuable oil, ensuring maximal utilization of raw material. It is easy to operate and maintain, giving you minimal payback time and total cost of ownership. Available a standalone component or a plug-and-play skid, that can easily integrate into your current plant and process.
Recover every drop of value
- Long retention time, maximizing oil extraction
- The extracted oil has oil purity close to 100% that it requires minimal further processing
- Low total cost thanks to low energy consumption and maintenance costs, resulting in short pay-off time – often less than 1 year
- Available as a plug-and-play skid
- Minimal change in your process, you only add a new component
Toiminta
The incoming feed is effectively separated into oil and wet solids. To do this, the product is sent into a rotating bowl through a tube and accelerated by a rotor. Inside the bowl, a special screw conveyor helps efficiently separate the oil. This is done by using centrifugal force, which makes the lighter oil rise to the top while the heavier solids sink to the bowl's inner wall. Throughout the cylindrical part of the bowl, the oil is continuously extracted.
Foodec Oil Plus decanter centrifuges are very robust with regard to varying flow conditions and are able to deal with high levels of solids in the feed as well as high fluctuations in oil content – with no need for operator’s intervention. They are very easy to operate, and clean using flushing/CIP programs. The oil obtained is exceptionally clean, with very little further processing required.
Fish processing
In wet rendering processes for fish, the addition of a Foodec Oil Plus decanter can boost the oil extraction rate by as much as 3%. This not only increases the revenue from the oil fraction, but also raises the market value of the protein due to the lower fat content. As an added benefit, the extracted oil is so clear that further processing in a high-speed separator can be kept to a minimum.
Huolto
Foodec-linkojen huolto on avain prosessin optimaalisen suorituskyvyn ja parhaiden mahdollisten hygieenisten olosuhteiden varmistamiseen.
Prosessin olosuhteiden (kuten käyttöaika, raaka-aineen tyyppi, prosessilämpötila ja CIP-puhdistussyklien määrä) mukaan Alfa Laval suosittelee seuraavaa:
- lingon tarkastus vähintään 4–6 kuukauden välein
- kattava huolto vähintään kerran vuodessa.
Pätevät Alfa Lavalin kenttähuoltoinsinöörit voivat suorittaa tarkastuksia ja huoltotoimia joko paikan päällä tai Alfa Lavalin huoltokeskuksessa.
Kulhon ja kuljettimen pitäminen hyvässä kunnossa on välttämätöntä prosessin hygieenisten olosuhteiden ja prosessin suorituskyvyn kannalta. Kulhon ja/tai kuljettimen korjaus tehdään Alfa Lavalin huoltokeskuksessa.
Yhdistettyjen palvelujen, kuten puhelintuen ja seurannan, avulla huoltovälejä voidaan pidentää. Huolto, korjaukset, kunnon seuranta ja etäseuranta voidaan sisällyttää palvelusopimukseen tarpeidesi mukaan.
Alfa Laval tarjoaa myös koulutusta paikan päällä olevalle huoltohenkilöstölle.
Ota yhteys huoltoasiantuntijaamme ja pyydä palvelusopimustarjous, joka on räätälöity omien tarpeidesi mukaan.
