EnSaLine B Bottom Mounted agitator
Alas asennettava Alfa Laval EnSaLine™ B -agitaattori säästää välittömästi aikaa ja käyttökustannuksia. EnSaLine on suunniteltu poikkeuksellisen energiatehokkaaksi, helposti huollettavaksi ja liitettäväksi teollisuuden sovelluksiin. Se onkin asettanut uuden standardin agitaattoreiden suorituskyvylle. Juoksupyörän rakenne varmistaa tuotteen hellävaraisen käsittelyn, maksimoi saannon, on erittäin helppo puhdistaa ja vähentää energiankulutusta jopa 80 %. Yksi teknikko voi suorittaa huollon alle 30 minuutissa kokonaan säiliön ulkopuolelta.
Koe alas asennettavien EnSaLine-agitaattoreiden edut
- Erinomainen suorituskyky: EnSaLine-agitaattorit toimivat erittäin tehokkaasti ja luotettavasti ensimmäisestä päivästä lähtien.
- Helppo ja turvallinen huolto. Kaikki tiivisteet ja laakerit ovat yhdessä vaihdettavassa patruunassa, mikä mahdollistaa turvallisen huollon alle 30 minuutissa.
- Estä kontaminaatio. Täysin huuhdeltava rakenne ja hygieeninen tiivistekotelo takaavat erinomaisen puhdistettavuuden ja tuoteturvallisuuden.
- Paranna energiatehokkuutta. EnSaFoil-juoksupyörät ovat tehokkaampia kuin vastaavat teknologiat ja voivat leikata energiankulutusta jopa 80 %.
- Lisää käyttöastetta. Anturit valvovat olosuhteita äkillisten vikojen estämiseksi, huoltovälien optimoimiseksi ja laitteiston käyttöiän pidentämiseksi.
Alas asennettavat EnSaLine™-agitaattorit on suunniteltu erityisesti elintarvike-, meijeri-, juoma-, lääke- sekä pesuaine- ja kosmetiikkateollisuuteen. EnSaLine-agitaattorit täyttävät tiukimmatkin hygieniavaatimukset. EnSaLine-agitaattoreilla on 3A-sertifiointi. Kaikki ei-metalliset osat ovat FDA:n vaatimusten mukaisia. Puhdistus paikan päällä voidaan suorittaa agitaattorin ollessa käynnissä. Alas asennettavat EnSaline-agitaattorit ovat saatavilla halkaisijalla 250–1 900 mm.
How do EnSaline bottom mounted agitators work?
Engineered for efficiency
EnSaLine bottom mounted agitators redefine mixer performance. Power from the motor – direct or via gearbox – drives the shaft, rotating impellers for optimal mixing and low energy consumption.
Superior mixing and blending
The unique EnSaFoil two or three blade impellers generate strong axial flow with minimal shear, ensuring uniform mixing and blending throughout the tank. The high mixing efficiency cuts energy consumption by up to 80% and limits heat transfer to the product, lowering cooling requirements.
Easy and safe maintenance
EnSaLine bottom mounted agitators are carefully engineered for rapid and tool-free access, allowing only one technician to complete service in under 30 minutes. During maintenance, the shaft remains securely fixed and there is no need for the technician to enter the tank. Sealings and O-rings can be replaced from the outside.
Ready for connectivity
EnSaLine bottom mounted agitators are prepared for wireless condition monitoring, providing full control, effortless operation and enabling predictive maintenance.
Energy efficient design
Our EnSaFoil impellers, as well as our specially developed EnSaFerm impellers for fermentation use, reduce energy consumption and the absorption of heat by your product. Based on extensive fluid dynamic studies, their unique shape makes them up to 400% more efficient than impellers with a standard pitch. Besides minimizing energy loss, our impellers operate at reduced speeds without reducing pumping capacity. Compared to agitators with conventional impellers, they thereby lower agitator power consumption by up 80%.
Modular and hygienic
Alfa Laval agitators ensure excellent levels of hygiene for a wide range of blending and mixing duties in processing tanks. Modular design using hygienic materials with smooth surfaces provides great flexibility to tailor agitator systems to meet specific tank and process requirements, including EHEDG, USDA, FDA and 3-A standards.
Simplified service
Low wear and minimal maintenance are hallmarks of Alfa Laval agitators. This translates into higher productivity due to reduced downtime. No dismantling or entry into the tank, for instance, is required for parts replacement of long-life seals and bearings. This saves both time and money.
Product range
Four different Alfa Laval agitator models for top-, bottom- and side-mounting are available for installation in pressurized and non-pressurized tanks. Sterile/aseptic and ATEX-certified versions are available upon request.
For additional information, please refer to Documentation.
Product Benefits
- Energy efficient design
- Minimizing energy loss
- Great flexibility
Tuoteluettelo
Close at Hand -luettelo
Hygieenisten laitteiden "Close at hand" -tuoteluettelo sisältää tuotelehtiset, linkit animaatioihin, esitteet ja hinnastot tilausta varten.
CAD-portaali
Alfa Lavalin CAD-portaali on tärkeä alusta yksityiskohtaisten tuotetietojen, 2D-piirustusten ja 3D-tuotemallien lataamista varten.
Huolto
Missä ikinä toimitkin, erikoistunut maailmanlaajuinen palveluverkostomme tukee yritystäsi varaosilla ja asiantuntemuksella aina tarvittaessa. Varmistamme käytettävyyden ja optimoinnin, joten saat mielenrauhaa ja maksimoit sijoitetun pääoman tuoton. Voimme tehdä kanssasi yhteistyötä yhdistämällä palveluitamme Alfa Lavalin huoltosopimukseen, jotta kaikki toimii ennakoitavasti ja huolilta vältytään.
Lue lisää huoltopalvelutarjonnastamme Vianmääritys
Sarjanumeron haku Sertifiointi
Jos sinulla on kysyttävää, ota meihin yhteyttä.
Effortless efficiency
EnSaLine agitators deliver exceptional efficiency, reducing processing time and costs. EnSaFoil impellers deliver higher efficiency than comparable equipment, reducing processing time and increasing productivity. At a dairy facility, EnSaLine has demonstrated its high efficiency by reducing energy consumption in the agitation process to less than one-quarter of previous levels. At the same time, its hygienic design and superior cleanability ensure uncompromised product safety.
Effortless maintenance
The innovative, easy-to-access drive unit allows you to safely carry out inspections and maintenance in minutes rather than hours. No hoist is needed and no need to enter the tank. In addition, the unique Alfa Laval shaft seal assembly requires a minimal number of spare parts. Tailormade service tools prepacked in one suitcase allow for easy maintenance.
Effortless connectivity
EnSaLine agitators are prepared for industrial connectivity – enabling remote monitoring and support as well as remote control and automation.
Learn more about how Alfa Laval’s advanced condition monitoring system Clariot can optimize your agitator performance and help reduce unplanned downtime.
Effortless configuration
Designed for simplified configuration, easy access to parts, and speedy installation, EnSaLine empowers integrators and tank builders to meet customer demands with more efficiency and flexibility than ever.
Special EnSaFerm agitator for fermentation
The EnSaFerm agitator ensures the highest standards of hygiene and maximum efficiency in dairy fermentation processes. The vertical blades of the impeller create radial flow that greatly improves coagulum breaking and reduces heat transfer.
Effortless upgrades
Existing agitators can easily be upgraded to EnSaLine for improved hygiene, easier maintenance and lower energy consumption. Modular seals provide flexibility. The cartridge can easily be replaced for different applications or different process properties, ensuring long service life of the agitator.
Asiakkaiden menestystarinoita
FAQs on how the EnSaLine agitators and mixer improve energy efficiency and ensure reliable operation
Q. Is it possible to upgrade existing old agitators and gain benefits from EnSaLine?
A. Yes! It is easy. We just need some information on your existing flange diameter and then we can make a tailormade upgrade solution for you.
Q. How do I design my tanks with lifting lugs to incorporate service/maintenance on the agitators?
A. You don’t need any lifting lugs or special devices, because the EnSaLine agitators are fully serviceable from the outside using only a few basic tools—no drive‑unit dismantling required during maintenance.
Q. My welding flange is distorted during welding on my current design. How can I avoid this?
A. Our design significantly reduces this risk, and the lateral sealing system can handle far greater deviation than conventional solutions.
Q. How do the EnSaLine agitators improve efficiency?
A. By evaluating the entire mixing process and incorporating our EnSaFoil impeller into the technical proposal, we can guarantee measurable energy savings compared to existing solutions.
Q. How can I handle an unexpected equipment failure late at night when only one service technician is on site?
A. With a spare cartridge that includes the complete sealing arrangement, your technician can replace the entire unit in under 30 minutes and resume operation immediately afterward.
Q. How can I service the problematic O‑ring located between the mounting flange and the welding flange?
A. There’s no need for service at all, as this component has been completely eliminated from the design.
Käy sovellus- ja innovaatiokeskuksessa
Haluatko löytää optimaaliset laitteet ja konkreettisia säästöjä ennen kuin päätät päivityksistä? Alfa Lavalin sovellus- ja innovaatiokeskuksessa voit tehdä juuri niin.
Alfa Lavalin Optimize™
Alfa Lavalin Optimize™ tehostaa olemassa olevia prosessejasi ja mahdollistaa jopa 90 % säästön vedessä, energiassa ja kemikaaleissa vain pienillä ja riskittömillä investoinneilla.
Toiminto
Construction
Based on a modular design, Alfa Laval agitators consist of a drive unit with bearing frame, shaft with special shaft seal arrangement, and bi- or tri-lobe energy-saving airfoil impellers.
Operating principle
An electrical motor (drive unit) transmits the energy required for mixing and blending, either directly or via a gearbox, to the agitator shaft. The shaft rotates, turning the specially designed Energy Saving Foil impellers. The impeller movement creates a high flow with low shear due to thehighly effective axial pumping effect on the liquid in the tank. This results in effective mixing and blending of the entire contents of the tank.
Optional equipment
Alfa Laval also offers agitator models for sterile/aseptic applications and optional equipment, including welding flange, blind flange, cover for motor/gear and spare part kit, for its range of agitators.